Industrial Engineering

Sugar & Cogeneration Electrical EPC

DEC's deepest domain — 50+ completed sugar mill & cogen plant electrification packages across India & East Africa.

Discuss Your Project Explore Capabilities
50+
Plants Electrified
Sugar & Cogen Units
132kV
Substation Class
High Voltage Switchyards
30+ MW
Turbine Synchronisation
Cogen TG Integration
60+ Yrs
Domain Leadership
Deepest Industry Proven Track Record
Industry Engineering Overview

India's #1 Sugar & Bagasse Cogeneration EPC Partner — 50+ Plants Electrified

Sugar and bagasse cogeneration is DEC's deepest industry domain. Over six decades, we have delivered turnkey electrical packages for more than 50 sugar mills and cogen power plants — spanning outdoor 132kV/33kV substations, steam turbine generator (TG) synchronisation, Intelligent MCCs, crushing mill drive controls, and pan floor SCADA automation.

From 145 KLPD grain distillery electrification at Dalmia Sugar (Jawaharpur) to 132kV switchyards for UP State Sugar Corp (ISGEC Meerut) and ongoing 2024-25 turnkey expansions for Olam Agri and Anamika Sugar, DEC provides single-source accountability backed by in-house Trisquare switchgear and POLYVION cables.

Process Electrification & System Architecture

132kV/33kV Grid Interconnection

High-voltage outdoor switchyards for exporting cogen power to state utility grids with HT breaker protection.

Turbine Generator (TG) Synchronisation

LT & HT synchronising panels with auto-load sharing, speed governor interface, and islanding protection.

Mill & Boiler Drive MCCs

Trisquare Intelligent MCCs with VFDs for cane cutters, fibrizers, mills, boiler feed pumps, and ID/FD fans.

Boiling House & Pan Automation

PLC & SCADA integrated control for juice heaters, evaporators, pan crystallization, and centrifugals.

Technical Parameters & Design Standards

Switchyard Voltage Class 33kV to 132kV Outdoor/Indoor
Turbine Generator Range 5 MW to 35 MW Cogen Sync
Switchgear Rating 6.6kV - 11kV - 33kV Vacuum / SF6
Cable Standards POLYVION 1.1kV - 33kV Armoured XLPE

Prominent Client Partners in this Sector

Dalmia Sugar Mills Balrampur Chini Mills Olam Agri India Triveni Engineering Seksaria Biswan Sugar UP State Sugar Corp (ISGEC) Magadh Sugar Mills Anamika Sugar Mills Bajaj Hindusthan Avadh Sugar Dwarikesh Sugar Wave Sugars L.H. Sugar Factory

DEC Engineering Scope

  • ✓ 132kV / 33kV Outdoor Grid Interconnection Switchyards
  • ✓ Steam Turbine Generator (TG) Synchronization & Protection Panels
  • ✓ Intelligent Motor Control Centres (IMCC) with VFDs for Mill Drives
  • ✓ Centrifugal & Boiling House PLC/SCADA Automation Systems
  • ✓ In-House Supply of Trisquare Switchgear & POLYVION HT/LT Cables
  • ✓ Testing, Commissioning & State Grid Approval Liaisoning

Planning a Sugar Mill or Cogen Project?

Our engineering team reviews your single-line diagram (SLD) and turbine generator sync specifications before proposing a solution.

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Partner with India's #1 Sugar & Cogen Electrical EPC

Backed by 50+ completed plant projects, 132kV switchyard capability, and in-house switchgear and cable manufacturing.

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