EPC Turn-Key Electrical Projects
End-to-end Engineering, Procurement, and Construction for high-voltage substations, cogen power plants, flameproof distilleries, and heavy industrial facilities. Powered by in-house Trisquare switchgear & POLYVION cables.
The Vertically Integrated DEC EPC Advantage
Conventional EPC projects fail due to third-party vendor delays and fragmented responsibility. DEC eliminates vendor friction by manufacturing key electrical assets in-house through group entities.
Turnkey Engineering & Design
Comprehensive electrical system engineering including single-line diagrams (SLD), short-circuit calculations, relay coordination, cable schedule optimization, and 3D substation layouts compliant with IS/IEC standards.
- Load flow & short-circuit fault analysis
- PESO & CEIG statutory compliance drawing
- State grid export protection design
In-House Manufacturing Integration
DEC group manufactures HT/LT switchgear panels through Trisquare Switchgear and high-grade armoured cables through POLYVION Cables. Guaranteed component quality and zero vendor lead-time bottlenecks.
- Trisquare VCBs, IMCCs, VFD & Synchronising Panels
- POLYVION 1.1kV to 33kV XLPE Armoured FRLS Cables
- Integrated Factory Acceptance Testing (FAT)
Site Execution & Energization
Dedicated on-site civil and electrical engineering teams manage transformer erection, outdoor switchyard structures, cable tray installation, pre-commissioning relay testing, and final CEIG energization.
- Civil foundations, gantries & outdoor switchyards
- Hi-pot, insulation & secondary injection testing
- Grid synchronization & final operational handover
DEC Landmark EPC Turn-Key Projects
Explore DEC's verified turn-key project profiles spanning high-voltage substations, hazardous ethanol distilleries, cogen power plants, and international heavy industrial facilities.
Dalmia Sugar Mill Unit-Nigohi 27 MW Turbine Replacement & Cogeneration Electrical Project
At Dalmia Sugar Mills Unit-Nigohi in Shahjahanpur, UP, DEC executed a massive cogeneration modernization involving the replacement and integration of a high-efficiency 27 MW steam turbine generator (TG) set. The turnkey electrical scope encompassed the complete HT generator evacuation system, turbine synchronising and relay protection panels, 33kV switchyard upgrades for grid export to UPPCL, and plant-wide motor control center distribution.
- • 27 MW Steam Turbine Generator (TG) Busduct & HT Breaker Evacuation System
- • Turbine Auto-Synchronising & Numerical Generator Protection Panel Integration
- • 33kV Outdoor Switchyard Bay Extension, SF6 Breakers & CT/PT Equipment
Balrampur Sugar Mill Unit-Balrampur Mill Expansion & Modification Electrical Project
At Balrampur Chini Mills flagship Balrampur complex in UP, DEC executed the complete electrical expansion and modification package. The project involved upgrading primary 11kV feeder switchboards, integrating heavy mill drive VFD panels, expanding 33kV substation capacity, and laying extensive POLYVION cable networks under live plant operating conditions.
- • 11kV Main Power Distribution Busduct & Feeder Breaker Enhancements
- • Trisquare Form 4b Intelligent Motor Control Centres with Microprocessor Relays
- • Cane Milling Tandem Variable Frequency Drives (VFD) Integration
Olam Agri India Sugar Plant Expansion & 300 KLPD Distillery Project
For Olam Agri India's major agro-industrial complex in Uttar Pradesh, DEC was awarded the complete turnkey electrical EPC contract for their sugar plant expansion alongside a 300 KLPD distillery project. This high-value project is actively under execution for the 2024-25 cycle, covering 33kV grid receiving substations, flameproof (IS 5571) process distribution panels, boiling house drives, and plant-wide POLYVION cabling.
- • 33kV Outdoor Grid Receiving Substation Erection & Power Transformers
- • IS 5571 Flameproof (Ex-d) Distribution Panels for 300 KLPD Distillation & Fermentation
- • Sugar Mill Expansion 11kV Feeder Breakers & Motor Control Centres
The Seksaria Biswan Sugar Mill UP Mill Expansion Project
The Seksaria Biswan Sugar Factory in Sitapur, UP is one of the premier historical sugar producers in Central Uttar Pradesh. DEC executed the comprehensive electrical expansion project, including 11kV switchboard additions, heavy mill motor control centers, and high-reliability cable distribution.
- • 11kV Medium Voltage Indoor Switchgear Supply & Commissioning
- • Heavy-Duty Motor Control Centres for Cane Cutters, Shredders & Mill Tandem
- • Power Factor Improvement & Capacitor Bank Installation
UP State Sugar Corporation (ISGEC) Meerut 132/11kV Switchyard Project
In collaboration with leading process consultant ISGEC Heavy Engineering, DEC engineered, supplied, erected, and commissioned the landmark 132/11kV outdoor grid evacuation switchyard for UP State Sugar Corporation in Meerut, UP. The project established a high-reliability grid link compliant with stringent UPPTCL transmission standards.
- • 132kV AIS Outdoor Substation Lattice Structures Erection & Gantries
- • 132kV SF6 Breakers, Current Transformers, Voltage Transformers & Lightning Arresters
- • 132/11kV Main Power Transformer Installation, Nitrogen Purging & Oil Filtration
Magadh Sugar Mill Unit-Narkatiaganj Bihar Mill Expansion Project
At Magadh Sugar & Industries Ltd Unit-Narkatiaganj in West Champaran, Bihar, DEC executed the complete electrical modernization and mill expansion package. The scope covered substation upgrades, milling drive panels, and robust power cabling.
- • 33kV Substation Bay Extension & 11kV Switchboard Supply
- • Trisquare Intelligent MCCs with Microprocessor Motor Overload Relays
- • POLYVION 11kV & 1.1kV Armoured Heavy XLPE Cable Laying
Anamika Sugar Mills Mill Expansion with 15 MW TG Electrical Package
Anamika Sugar Mills Pvt Ltd in Uttar Pradesh is undergoing a substantial capacity expansion alongside the installation of a new 15 MW steam turbine generator. DEC was awarded the complete turnkey electrical package for the 2024-25 cycle. The project encompasses TG synchronization, 33kV export switchyard bays, boiler auxiliary motor control centers, and plant-wide cabling.
- • 15 MW Steam Turbine Generator Evacuation & Auto-Synchronising Panels
- • 33kV Grid Export Switchyard Expansion & Power Transformer Setup
- • Trisquare Intelligent MCCs for Milling Tandem & High-Pressure Boilers
Bajaj Hindustan Ltd Unit Utraula 132/11kV Switchyard & Mill Electrical Project
At Bajaj Hindusthan Sugar Ltd's major plant in Utraula, UP, DEC executed the complete 132/11kV high-voltage grid export switchyard and mill power distribution network. The facility evacuates substantial cogen power into the state transmission grid.
- • 132kV Outdoor Switchyard Lattice Structures, SF6 Breakers & Isolators
- • Main Power Step-Down & Generator Step-Up Transformers Installation
- • Trisquare 11kV Indoor Switchgear Assemblies
Grainfuel Distillery 280 KLPD Grain-Based Distillery with Zero Liquid Discharge (ZLD)
Modern ethanol plants in Gujarat must comply with zero liquid discharge (ZLD) environmental mandates, requiring high-precision electrical and instrumentation integration across spent-wash evaporators, decanters, and dryer units. DEC was selected by Grainfuel Distillery Pvt Ltd for their landmark 280 KLPD grain-based ethanol facility at Khoda, near Ahmedabad, Gujarat. The scope encompassed a 33kV substation, IS 5571 certified flameproof motor control panels, and complete BOP instrumentation.
- • 33kV Outdoor Grid Receiving Substation Erection & Power Transformer Setup
- • Flameproof (Ex-d) Motor Control Panels for Grain Milling, Fermentation & Distillation
- • ZLD Evaporator & MVR System Electrical & Field Instrumentation Package
Radico Khaitan Ltd Unit-Sitapur 330 KLPD Grain-Based Distillery Project
Distillery and ethanol plants operate under stringent safety protocols due to the presence of flammable alcohol vapors (Zone 1 & Zone 2 hazardous areas classified under IS 5571). For Radico Khaitan's greenfield 330 KLPD grain-based ethanol plant in Sitapur, UP, DEC executed the complete electrical EPC contract from 33kV grid receiving down to explosive-area motor controls.
- • Turnkey 33kV/11kV/415V Greenfield Substation & Power Distribution Network
- • IS 5571 Certified Flameproof (Ex-d Group IIA, IIB) Switchboards & Control Stations
- • SS304/SS316 Heavy-Duty Perforated Cable Trays through Fermentation & Wash Areas
Balrampur Sugar Mill Unit-Balrampur Distillery Expansion 160 KLPD to 330 KLPD
At Balrampur Chini Mills flagship Balrampur complex, DEC was entrusted with the complex brownfield electrical expansion doubling distillery throughput from 160 KLPD to 330 KLPD. The project involved extending existing 33kV switchyard bays, installing flameproof Ex-d distribution for newly added distillation columns, and integrating modernized boiler automation.
- • 33kV Substation Bay Extension & Transformer Interconnection
- • IS 5571 Flameproof Motor Control Panels for Fermentation & Distillation Lines
- • Upgrading Existing 11kV Switchboards with High-Breaking-Capacity VCBs
Zuari Envien Bioenergy UP 180 KLPD Grain-Based Ethanol Project
Zuari Envien Bioenergy is establishing a modern 180 KLPD grain-based ethanol manufacturing plant in Uttar Pradesh. DEC was selected to execute the complete turnkey electrical and instrumentation EPC contract for the active 2024-25 execution cycle. The project incorporates greenfield 33kV substation construction, flameproof process electricals, and zero liquid discharge integration.
- • 33kV Greenfield Outdoor Switchyard Supply, Erection & Commissioning
- • IS 5571 Flameproof (Ex-d) Motor Control Centres for Grain Milling & Fermentation
- • Trisquare Intelligent LT PCC & MCC Panels with Harmonic Mitigation
Dalmia Sugar Mill Unit-Ramgarh 120 KLPD Distillery with Spent-Wash-Based Incineration
At Dalmia Sugar Mills Unit-Ramgarh in Sitapur, UP, DEC delivered the complete turnkey electrical infrastructure for their 120 KLPD distillery plant integrated with a spent-wash-based incineration cogeneration boiler. The project showcased DEC's capability in hazardous area flameproof electrification and environmental waste-to-energy power synchronisation.
- • 33kV Outdoor Switchyard Construction & Grid Tie-in
- • IS 5571 Flameproof Ex-d Motor Control Panels across Distillation Areas
- • Spent-Wash Incineration Boiler Turbine Generator Synchronisation
Bhagoli Sugar Mill (Dalmia Group) Hardoi 160 KLPD Grain-Based Distillery E&I Package
At Bhagoli Sugar Mill (Dalmia Group) in Hardoi, UP, DEC was awarded the complete electrical and instrumentation package for their new 160 KLPD grain-based distillery project under active execution for the 2024-25 cycle. The scope includes high-voltage substation integration, flameproof motor control centers, and complete field instrumentation loop checking.
- • 33kV Substation Erection, Power Transformers & HT Breakers
- • IS 5571 Flameproof Ex-d Motor Control Panels for Grain Handling & Distillation
- • Process Field Instrumentation, HART Transmitters & Loop Calibrations
LH Sugar Mill Pilibhit Distillery Expansion 100 KLPD to 160 KLPD
At L.H. Sugar Factories Ltd in Pilibhit, UP, DEC executed the turnkey electrical infrastructure for expanding their distillery capacity from 100 KLPD to 160 KLPD. The project modernized hazardous area power distribution and integrated new distillation column drives.
- • 33kV / 11kV Substation Upgrades & Additional Feeder Breakers
- • IS 5571 Flameproof Motor Control Panels for Alcohol Storage & Distillation
- • Trisquare Intelligent MCCs for Fermentation Agitators & Transfer Pumps
Triveni Engineering Unit-Muzaffarnagar 60 KLPD Multi-Product Distillery Project
For Triveni Engineering & Industries Ltd's facility at Muzaffarnagar, UP, DEC executed the complete turnkey electrical infrastructure for their 60 KLPD multi-product distillery and automated bottling plant complex. The scope spanned 11kV substation distribution, flameproof motor control centers, and high-speed packaging automation feeds.
- • 11kV Power Distribution Substation & Transformer Installation
- • IS 5571 Flameproof Motor Control Panels for Alcohol Processing Areas
- • Trisquare Intelligent MCCs for High-Speed Bottling & Conveyor Lines
Epsilon Carbon Bellary C2GR & 500 TPA Electrical Project
At Epsilon Carbon's industrial complex in Bellary, Karnataka, DEC executed the complete turnkey electrical infrastructure for their advanced C2GR and 500 TPA specialty carbon processing units. This project forms part of DEC's sustained multi-year partnership with Epsilon Carbon, featuring four consecutive project wins since 2022.
- • 33kV / 11kV Substation Modifications & Feeder Extension Bays
- • Trisquare Chemical-Resistant IP65 Power Control Centres (PCC)
- • Intelligent Motor Control Centres for Reactor Pumps & Centrifuges
Epsilon Carbon Bellary Zero QI Electrical Package
Zero Quinoline Insoluble (Zero QI) pitch processing involves high-temperature chemical reactions and hazardous vapor classifications. For Epsilon Carbon in Bellary, DEC executed the specialized electrical package.
- • Hazardous Area Classified Motor Control Centres & Local Control Stations
- • Epoxy-Coated Corrosion-Resistant Switchgear Enclosures
- • POLYVION Heat-Resistant & Chemical-Barrier Power Cables
BCML Sugar Mill Kumbhi PLA Plant Complete Electrical Package
Balrampur Chini Mills Ltd (BCML) is pioneering India's first industrial-scale Polylactic Acid (PLA) bioplastics manufacturing complex at Kumbhi, Lakhimpur Kheri, UP. DEC was selected to execute the complete turnkey electrical package scheduled for the 2025-2026 execution cycle. The project marks a major milestone in biochemical electrification.
- • 33kV / 11kV Main Power Receiving Substation Erection & Transformers
- • Trisquare Form 4b Intelligent MCCs for Polymerization Reactors & Extruders
- • Precision VFD Drives for Polymer Pelletizing & Extrusion Lines
Epsilon Carbon Bellary Tail Gas-Based Power Plant Electrical Project
At Epsilon Carbon in Bellary, DEC executed the complete electrical package for their waste tail gas-based captive power plant, recovering chemical waste heat into clean electrical power. The project included turbine generator auto-synchronisation and export substation bays.
- • Tail Gas Steam Turbine Generator Auto-Synchronising Panel Installation
- • 33kV Grid Export Switchgear & Generator Transformer Interconnection
- • Numeric Generator Protection Relays (Differential, Reverse Power, Loss of Excitation)
Epsilon Carbon Bellary CB-II Project Instrumentation Package
Marking DEC's fourth consecutive project engagement at Epsilon Carbon's Bellary site, DEC was awarded the instrumentation package for the major CB-II expansion project under active execution for 2024-25. The scope covers thousands of field I/O points, digital transmitter calibration, and DCS marshalling.
- • Field Transmitter (Pressure, Flow, Temp, Level) Erection & Impulse Piping
- • DCS Marshalling Cabinets & Intrinsic Safety Barrier Racks Installation
- • POLYVION Shielded Twisted-Pair Signal Cabling Laying & Testing
Indian Glycols (IGL) Kashipur 132kV High Voltage Grid Substation Package
For Indian Glycols Ltd (IGL) at their major chemical manufacturing complex in Kashipur, Uttarakhand, DEC was awarded the 132kV turnkey grid receiving substation contract scheduled for active 2025-2026 execution. The project supplies critical high-voltage power with maximum reliability.
- • 132kV Outdoor Grid Switchyard Turnkey Construction in Kashipur
- • 132kV SF6 Breakers, Isolators & Distance Protection Racks
- • Trisquare 11kV High-Fault Breaker Assemblies
Jaypee Bina Thermal Power Plant Coal Handling Plant (CHP) Modification Electrical Project
At Jaypee Bina Thermal Power Plant in Bina, MP, DEC executed a comprehensive electrical modification and modernization package for the plant's high-capacity Coal Handling Plant (CHP). This pure-play standalone thermal power contract demonstrated DEC's ability to operate in heavy-duty utility power environments.
- • 11kV & 3.3kV Medium Voltage Switchgear Modification for CHP Feeders
- • Trisquare Heavy-Duty Crusher & Conveyor Motor Control Centres (MCC)
- • Dust-Proof & Moisture-Sealed IP65 LT Distribution Boards across Conveyor Galleries
Jindal Saw Ltd Samaghoga 66/11kV High Voltage Switchyard
At Jindal SAW Ltd's major manufacturing facility in Samaghoga, Kutch, Gujarat, DEC engineered and constructed the complete 66/11kV high-voltage receiving substation and plant primary power distribution network.
- • 66/11kV Outdoor Grid Receiving Substation Supply, Erection & Commissioning
- • 66kV SF6 Circuit Breakers, Motorized Line Isolators & CT/PT Towers
- • Trisquare 11kV 31.5kA Heavy-Duty Indoor Vacuum Switchgear Assembly
Sonar Casting Ltd Durgapur Plant Electrical Project
At Sonar Casting Ltd in the industrial steel belt of Durgapur, West Bengal, DEC executed the complete plant electrical package. The project supplied robust 33kV substation bays, heavy induction furnace power distribution, and harmonic filtration.
- • 33kV / 11kV Outdoor Substation Supply & Erection
- • Heavy Induction Melting Furnace Power Distribution & Busbars
- • Trisquare Heavy-Duty Motor Control Centres for Casting Auxiliaries
Adani Mining Ltd Ambikapur 33/11kV Switchyard & Mining Infrastructure
At Adani Mining Ltd's open cast mining site in Ambikapur, Chhattisgarh, DEC executed the complete 33/11kV high-reliability outdoor switchyard and primary power distribution network powering heavy excavators, crushers, and overland conveyors.
- • 33/11kV Outdoor AIS Substation Civil Engineering & Structural Erection
- • 33kV SF6 Outdoor Circuit Breakers & Motorized Isolators
- • 10 MVA 33/11kV Power Transformer Supply, Erection & Oil Treatment
Eastern India Cement Pvt Ltd Bokaro Plant Electrical Project
At Eastern India Cement Pvt Ltd in Bokaro, Jharkhand, DEC executed the complete plant electrical package. The project covered 33kV power receiving, high-torque ball mill motor control centers, clinker conveyor systems, and extensive POLYVION cabling.
- • 33kV Outdoor Grid Receiving Substation Erection & Power Transformers
- • Trisquare Heavy-Duty Motor Control Centres for Ball Mills & Separators
- • Medium Voltage VFD Integration for High-Torque Grinding Drives
Shree Cement / Shree Agra Cement Plant Etah 132kV Switchyard Project
Cement manufacturing requires massive, uninterrupted electrical power to drive raw grinding mills, ball mills, and clinker handling infrastructure. For Shree Cement's new cement grinding facility under Shree Agra Cement Plant in Etah, UP, DEC was awarded the high-voltage 132kV grid receiving switchyard contract under active execution for 2024-25.
- • 132kV Outdoor AIS Grid Receiving Switchyard Turnkey Construction
- • 132kV SF6 Circuit Breakers, Isolators, Lightning Arresters & CVT Erection
- • 50 MVA 132/11kV Main Power Transformer Supply, Erection & Oil Filtration
JK Cement 132kV Switchyard GU Site Package
JK Cement Ltd is one of India's premier cement producers. To power their new greenfield Cement Grinding Unit (GU), DEC was awarded the 132kV high-voltage grid receiving substation contract scheduled for active turnkey delivery in the 2025-2026 execution cycle.
- • 132kV Grid Receiving Substation Erection & Civil Foundation Engineering
- • 132kV SF6 Circuit Breakers, CT/PT Units & Busbar Protection Racks
- • Main Power Step-Down Transformer Installation & Commissioning
JK Tyre & Industries Ltd Morena 132/6.6kV Switchyard Project
For JK Tyre & Industries Ltd's major manufacturing plant in Morena (Gwalior region), MP, DEC executed the complete 132/6.6kV high-voltage receiving substation and plant expansion electrical infrastructure.
- • 132/6.6kV Outdoor AIS Substation Erection & Civil Engineering
- • 132kV SF6 Breakers, Current Transformers & Voltage Transformers
- • 25 MVA 132/6.6kV Power Transformer Erection, Oil Filtration & Comm
JK Tyre & Industries Ltd Banmore 132kV Switchyard with Plant Expansion
At JK Tyre & Industries Ltd in Banmore, MP, DEC executed the 132kV switchyard expansion and associated plant electrical infrastructure upgrade, supporting enhanced radial tyre output and heavy Banbury mixer capacity.
- • 132kV Outdoor Switchyard Bay Extension & SF6 Breakers
- • Trisquare Medium Voltage Switchboards for Banbury & Calender Lines
- • POLYVION 6.6kV Heavy Armoured Cables Laying
Goodyear Tyres Ltd Ballabgarh 66/2.4kV Switchyard Project
At Goodyear Tyres Ltd's Ballabgarh facility in Haryana, DEC executed the complete 66/2.4kV industrial substation replacement and plant power distribution upgrade, meeting Goodyear's strict international safety and reliability codes.
- • 66/2.4kV Outdoor Switchyard Supply, Civil Erection & Commissioning
- • Trisquare 2.4kV Medium Voltage Metal-Enclosed Switchgear
- • Banbury Rubber Mixer Drive Control Panels & Auxiliary Distribution
Avanti Renewable Energy Unit Hausdurga 66kV Switchyard
At Avanti Renewable Energy Unit Hausdurga in Karnataka, DEC engineered and constructed the 66kV outdoor grid interconnection switchyard. The substation pools clean energy and evacuates power into the KPTCL transmission grid with full ABT metering and telemetry.
- • 66kV Outdoor AIS Pooling Switchyard Civil Foundations & Lattice Gantries
- • 66kV SF6 Circuit Breakers, Current Transformers & Voltage Transformers
- • 0.2S Class ABT Main & Check Tariff Metering System
Mayfair Renewable Energy Unit RON 110kV Switchyard
At Mayfair Renewable Energy's park in RON, Karnataka, DEC built the 110kV high-voltage grid pooling switchyard. High voltage rating (110kV) delivers low transmission loss for utility-scale green energy evacuation.
- • 110kV Outdoor AIS Pooling Switchyard Erection & Commissioning
- • 110kV SF6 Breakers, Current Transformers & Voltage Transformers
- • 0.2S Class ABT Main & Check Tariff Metering System
Avanti Solar Energy Unit Shigaon 110kV Switchyard
At Avanti Solar Energy Unit Shigaon in Karnataka, DEC executed the 110kV utility grid evacuation switchyard. The substation connects hundreds of solar inverter outputs to the state high-voltage grid with zero curtailment.
- • 110kV Outdoor AIS Substation Supply, Civil Erection & Commissioning
- • 110kV SF6 Breakers, Disconnectors & Lightning Arresters
- • Main Step-Up Power Transformers & Inverter Duty RMUs
Uttam Energy — Suralla Power Corporation 66/110kV Switchyard & Plant Electrical Project
Demonstrating DEC's reach into Southeast Asia, DEC executed the turnkey 66/110kV high-voltage grid export switchyard and power plant electrical package for Suralla Power Corporation in Mindanao, Philippines, in partnership with Uttam Energy.
- • 66/110kV Outdoor AIS Substation Supply, Erection & Grid Commissioning
- • Biomass Power Plant Generator Auto-Synchronising Panel Installation
- • IEC 61439 Type-Tested Trisquare Switchboard Containerized Export
Uttam Sucrotech — Kinyara Sugar Uganda Plant Electrical Project
In partnership with Uttam Sucrotech, DEC executed the complete turnkey electrical infrastructure package for the Kinyara Sugar expansion project in Masindi, Uganda.
- • Containerized Export of Trisquare Switchboards & POLYVION Cables to Uganda
- • 33kV Outdoor Switchyard Erection & Transformer Commissioning
- • Mill Drive & Boiling House Motor Control Panels
West Kenya Sugar Company Naitiri 12 MW Bagasse Power Plant, Full Electrification
For West Kenya Sugar Company's greenfield facility in Naitiri, Kenya, DEC executed the complete turnkey electrical infrastructure for a 12 MW bagasse cogeneration power plant and sugar mill complex.
- • Containerized Logistics & Customs Export Management from India to Kenya
- • 33kV Outdoor Grid Export Switchyard Erection & Commissioning in Naitiri
- • 12 MW Steam Turbine Generator (TG) Auto-Synchronising & Protection Panels
Mufindi Paper Mill 9000 TCD Greenfield Sugar Plant + 2x35 MW Cogen (Tanzania)
Mufindi Paper Mill (Rai Group) is constructing a massive 9000 TCD greenfield sugar plant alongside a 70 MW (2x35 MW) steam turbine cogeneration power station in Tanzania. DEC was selected to execute the complete turnkey electrical EPC contract scheduled for 2025-2026 delivery.
- • 132kV High Voltage Grid Export Switchyard Erection & Engineering in Tanzania
- • Dual 35 MW (Total 70 MW) Steam Turbine Generator Auto-Sync & Protection Panels
- • Trisquare IEC 61439 Type-Tested 11kV & 33kV Switchgear Export Supply
West Kenya Sugar Kabras 210 KLPD Distillery Project
At West Kenya Sugar Company's flagship Kabras site in Kakamega County, Kenya, DEC executed the complete turnkey electrical infrastructure for their new 210 KLPD distillery project. The scope covered substation expansion, flameproof motor controls, and spent-wash boiler power.
- • 33kV Substation Bay Extension & Transformer Installation in Kabras
- • IEC Certified Flameproof Motor Control Centres for Fermentation & Distillation Columns
- • Trisquare Intelligent MCCs for Boiler Feed Pumps & Cooling Towers
West Kenya Sugar Nzoia Plant Expansion Project
At West Kenya Sugar Company's Nzoia plant in Bungoma County, Kenya, DEC executed the complete electrical modernization and mill expansion package, upgrading 33kV substation capacity and adding Intelligent MCCs for high-capacity cane crushing drives.
- • 33kV Substation Extension Bay Supply & Erection
- • Trisquare Intelligent MCCs for Milling Tandem & Diffuser Drives
- • POLYVION 11kV & 1.1kV Armoured Cable Containerized Export
Everest Sugar & Chemical Industries Nepal 33/11kV Switchyard Project (Two Projects)
At Everest Sugar & Chemical Industries Ltd in Mahottari / Ramnagar, Nepal, DEC has successfully executed two separate, consecutive turnkey electrical projects. The scopes spanned 33/11kV outdoor switchyards, turbine synchronisation, and complete mill distribution compliant with Nepal Electricity Authority (NEA) grid rules.
- • Two 33/11kV Outdoor Switchyards Supply, Civil Erection & Grid Commissioning
- • Turbine Generator Synchronising & Islanding Protection Desks
- • Trisquare Medium Voltage & Low Voltage Intelligent MCC Panels
Wonji Sugar Ethiopia Complete Electrical Package for Sugar Plant
As part of Ethiopia's national sugar modernization initiative, DEC executed the complete turnkey electrical infrastructure package for the greenfield expansion at Wonji Shoa Sugar Factory in Oromia, Ethiopia.
- • 33kV Outdoor Switchyard Supply, Civil Erection & Grid Testing
- • Trisquare Type-Tested Medium & Low Voltage Switchboards Export
- • Mill Tandem & Centrifugal Station Motor Control Centres
Uttam Energy — VS Gripal Power Corporation Philippines Biomass Power Project
For VS Gripal Power Corporation in the Philippines, DEC, in association with Uttam Energy, executed the complete 66kV grid export switchyard and power plant electrical package, delivering clean biomass electricity into the Philippine National Grid (NGCP).
- • 66kV Outdoor AIS Substation Erection & Interconnection
- • Biomass Turbine Generator Auto-Synchronising & Relay Panels
- • Trisquare IEC 61439 Type-Tested MV/LV Switchgear Export
Uttam Energy — Gift-Co Power Corporation Philippines Biomass Power Project
At Gift-Co Power Corporation in the Philippines, DEC executed the complete 66kV / 13.8kV substation, turbine generator protection, and plant power distribution system in partnership with Uttam Energy.
- • 66kV Outdoor AIS Substation Erection & NGCP Commissioning
- • 13.8kV Generator Switchgear & Auto-Synchronising Relay Desks
- • Trisquare Form 4b Balance of Plant Motor Control Switchboards
Dalmia Sugar Mill Unit-Jawaharpur 145 KLPD Grain Distillery & Cogeneration Plant Electrical Project
Dalmia Sugar Mills Unit-Jawaharpur in Sitapur, Uttar Pradesh is a major integrated sugar and bio-ethanol complex. DEC executed the complete turnkey electrical infrastructure for their 145 KLPD grain-based ethanol distillery plant and spent-wash incineration cogeneration power project. The scope encompassed 33kV outdoor switchyard installation, IS 5571 hazardous-area flameproof (Ex-d) motor control centres for fermentation and distillation, SS304 cable tray routing through corrosive wash areas, spent-wash incineration boiler BOP electricals, and plant-wide POLYVION FRLS cable distribution.
- • 33kV Outdoor AIS Receiving Switchyard & Power Transformer Installation
- • 145 KLPD Grain Distillery & Spent-Wash Incineration Cogen Electrical Scope
- • IS 5571 Certified Flameproof (Ex-d) Switchboards for Alcohol Hazard Zones 1 & 2
Gobind Sugar Mills Sugar Mill & Distillery Power Distribution Project
Gobind Sugar Mills Ltd underwent a major electrical modernization to expand cane crushing and distillery power distribution. DEC installed 33kV switchyard bays, Trisquare HT/LT panels, mill drive MCCs, and POLYVION cables.
- • 33kV Outdoor Switchyard Modification & Grid Interconnection
- • Trisquare Medium & Low Voltage Switchboards Installation
- • Mill Drive Motor Control Panels with VFD Integration
Tirupati Sugars Limited Sugar Mill Electrification & Substation Project
Tirupati Sugars Limited in West Champaran, Bihar selected DEC for their sugar mill electrification and 33kV substation upgrade project.
- • 33kV Outdoor Switchyard Erection
- • Trisquare Mill Motor Control Panels
- • POLYVION Armoured Cabling Network
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6-Stage Turnkey Execution Process
From pre-bid engineering surveys to official grid energization, DEC's disciplined stage-gate methodology ensures strict quality control, schedule compliance, and safety.
Site Survey & Engineering Feasibility
Stage 01Comprehensive site geotechnical analysis, soil resistivity testing, land topography survey, maximum demand load estimation, and utility grid connectivity feasibility study.
Detailed Engineering & Statutory Approvals
Stage 02System short-circuit analysis, protection relay settings, earthing grid design, cable tray layout routing, PESO approval drawings for FLP hazardous areas, and CEIG statutory clearance filings.
In-House Equipment Manufacturing & FAT
Stage 03Manufacturing of HT/LT switchgear, IMCCs, VFD panels via Trisquare Switchgear and XLPE armoured FRLS cables via POLYVION. Factory Acceptance Testing (FAT) conducted with client engineers.
Site Civil & Structural Erection
Stage 04Outdoor switchyard civil foundations, transformer oil pit construction, gantry structure erection, cable trenching, and indoor panel room layout preparation.
Equipment Installation & HT/LT Cabling
Stage 05Placement and alignment of transformers, VCB switchgear, motor control centres, SS304/GI cable tray installation, POLYVION HT/LT cable laying, heat-shrink termination, and plant earthing.
Testing, CEIG Inspection & Grid Energization
Stage 06Comprehensive cold and hot commissioning tests, CT/PT ratio verification, numeric protection relay calibration, CEIG inspection clearance, state grid synchronisation, and client handover.
Turnkey Technical Capabilities Matrix
33kV - 220kV High Voltage Substations
Outdoor Air Insulated Switchyards (AIS) & Gas Insulated Switchyards (GIS), Power Transformers, VCB/SF6 Circuit Breakers, Isolators, Lightning Arresters, and Grid Export Metering.
IS 5571 Flameproof (FLP Ex-d) EPC
Hazardous area explosion-proof distribution for ethanol distilleries, chemical process units, and solvent extraction plants compliant with PESO and Gas Group IIA/IIB standards.
Turbine Generator (TG) Synchronisation
Multi-megawatt steam turbine generator synchronizing panels, auto load sharing desks, AVR controls, numerical protection relaying, and anti-islanding utility interfaces.
Intelligent MCCs & Process Drives
Trisquare Intelligent Motor Control Centres (IMCC) with integrated VFDs, Soft Starters, PLC SCADA communication, and central DCS marshalling panels for mill and pump automation.
POLYVION FRLS Cabling Infrastructure
Plant-wide HT & LT cable trenching, SS304/GI ladder cable tray routing through corrosive environments, heat-shrink terminations, and chemical earthing grids.
CEIG & State Utility Clearances
Complete statutory liaisoning with Chief Electrical Inspectorate to Government (CEIG), State Electricity Boards (UPPCL, MSEDCL, UBVNL), and international power utilities.
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