Distillery & Ethanol Electrification ✓ Completed (2023-2024)

Grainfuel Distillery 280 KLPD ZLD Greenfield Electrical & BOP Instrumentation

📍 Location: Khoda-Ahmedabad, Gujarat, India — Complete Turnkey Substation, FLP Distribution & ZLD Automation for 280 KLPD Ethanol Complex

Client
Grainfuel Distillery Pvt Ltd
Voltage Class
33kV Switchyard & ZLD Process Automation
Capacity / Scope
280 KLPD ZLD Grain Distillery
Execution Mode
Turnkey EPC
Project Overview

Executive Engineering Summary

Modern ethanol plants in Gujarat must comply with zero liquid discharge (ZLD) environmental mandates, requiring high-precision electrical and instrumentation integration across spent-wash evaporators, decanters, and dryer units. DEC was selected by Grainfuel Distillery Pvt Ltd for their landmark 280 KLPD grain-based ethanol facility at Khoda, near Ahmedabad, Gujarat.

DEC executed the project on a complete turnkey EPC basis — managing 33kV outdoor switchyard installation, plant primary power distribution, flameproof motor control centers, Balance of Plant (BOP) field instrumentation, and PLC/SCADA control integration. Supply of switchgear by Trisquare and cabling by POLYVION provided single-source reliability throughout construction.
Comprehensive Delivery

Engineering & EPC Scope of Work

  • 33kV Outdoor Grid Receiving Substation Erection & Power Transformer Setup
  • Flameproof (Ex-d) Motor Control Panels for Grain Milling, Fermentation & Distillation
  • ZLD Evaporator & MVR System Electrical & Field Instrumentation Package
  • Balance of Plant (BOP) Field Sensors, Flowmeters & DCS Marshalling Racks
  • Trisquare Main LT PCC Panels with Automatic Power Factor Correction (APFC)
  • POLYVION Armoured Cable Laying through Heavy Cable Tunnels & SS Trays
  • CEIG Gujarat State Inspectorate Testing & Commissioning Certification

Partner With DEC on Your Next Project

From 132kV/220kV substations to hazardous-area ethanol plants, DEC provides single-source EPC accountability backed by in-house switchgear and cable manufacturing.